Laboratory High-Speed Mixer
- It has an attractive appearance and simple operation, making it easy for factory managers and production line engineers to operate in daily work.
- The contactor adopts quality products, ensuring long service life and reducing maintenance frequency for related enterprises.
- The stainless steel blades undergo special heat treatment, which extends the service life of the blades, a key advantage for laboratory high-speed mixers used in teaching, research and factory scenarios.
- The main shaft of the high-speed mixer adopts a sealed structure, preventing material leakage during use, which is crucial for accurate material performance testing in laboratory settings.
- An optional gas cleaning device for the discharge port is available, which can meet the diverse needs of purchasers from different industries.
- An optional frequency conversion speed regulation function is provided to protect the motor and power supply lines, enhancing the safety and stability of the laboratory high-speed mixer.
Overview
Laboratory high-speed mixers are generally applied in occasions such as teaching, scientific research and factories, which are common workplaces for our target customers including factory managers, production line engineers and enterprise purchasers.This type of high-speed mixer usually has a small volume and a small one-time mixing capacity, which is suitable for small - batch material mixing tests in laboratories.It is mostly used to test the performance characteristics of mixed materials and summarize experience data, providing reliable data support for material research and production in related industries.Therefore, the two models of SHR-10A (with a mixing capacity of about 3KG each time) and SHR-25A (with a mixing capacity of about 7KG each time) are the most common types of laboratory high-speed mixers, which can meet the different small - batch mixing needs of laboratories in teaching, scientific research and factory fields.
The purpose of choosing a laboratory high-speed mixer is to summarize various characteristics of materials, helping related enterprises and research institutions better understand material properties and optimize production processes.Due to the different parameters of materials, frequency converters are generally used in the manufacturing of laboratory high-speed mixers to control the spindle speed of the high-speed mixer, enabling flexible adjustment according to different material testing requirements.
The blade structure of a laboratory high-speed mixer is generally 2 blades, crossed up and down, which can effectively promote the full mixing of materials during the mixing process.When the mixer is working, materials perform high - speed circular motion along the mixer barrel through the high - speed stirring action of the blades, and at the same time, the materials are turned up and down, achieving the effects of material mixing, drying, coloring and other effects, which can meet the multiple testing needs of laboratory materials.
Machine Selection Criteria:
- Select according to the mixing temperature of the experimental materials. The temperature control meter should be a digital display type, allowing free setting of temperature control. A temperature measuring sensor with high sensitivity (temperature control range ±1?) is preferred. The mixing temperature can be controlled by the temperature control meter, and automatic shutdown can be set when the temperature is reached, ensuring the accuracy of material temperature - related tests in the laboratory.
- Select according to the mixing time of the experimental materials. Sometimes we judge the material mixing effect by the mixing time, and at this time, the mixer needs to be equipped with a time relay. The mixing time can be controlled by the time relay, and automatic shutdown can be set when the time is up, facilitating the accurate judgment of material mixing effect by relevant personnel.
- The speed of the motor is generally controlled by a frequency converter, and the speed can be adjusted freely to achieve the ideal test effect, which makes the laboratory high-speed mixer adaptable to the testing of various materials.
- For the parts in contact with materials, it is better to use SHS304 stainless steel material to prevent corrosive materials from corroding the mixer and generating data that is not conducive to experiments, ensuring the reliability and accuracy of experimental data.
- The structure of the discharge port includes cylinder discharge type, pull rod discharge type, lead screw discharge type and other structures, which can be selected according to personal habits, meeting the different operation preferences of purchasers and operators in different industries.
Technical Parameters
Technical Parameters
| Model | Capacity(L) | Effective Capacity(L) | Motor Power(kw) | Main shaft Speed(rpm) | Discharge Method | Mode Of Heating |
| SHR-5A | 5 | 3 | 1.1 | 1500 | Manual | Electric Heating / Self-Friction |
| SHR-10A | 10 | 7 | 3 | 1500 | Manual | Electric Heating / Self-Friction |
| SHR-25A | 25 | 18 | 5.5 | 750/1500 | Manual | Electric Heating / Self-Friction |
| SHR-50A | 50 | 35 | 7/11 | 750/1500 | Manual/Automatic | Electric Heating / Self-Friction |
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
High speed Hot and Cooling Mixer Machine
Highlighted Features:
1. Material: All contact parts are made of S.S.304 stainless steel.
2. Treatment: Inner wall is highly polished, with layers for heat preservation.
3. Shaft Seal: metal labyrinthy seal + air-purge seal +oil seal, triple seal to guarantee no leak of material.
4. Temperature control: With control system to monitor material temperature in real time.
Two thermal resitstors, one is for controlling temperature, the other one is for overheat alarm.
5. Driving Motor: With Frenquency convetor to realise speed adjustment of main shaft.
6. Cover-opening: With pneumatic system as well as hand wheel to guarantee the cover can be opened even no air and electricity.
High Speed Mixer
- The high-speed mixer adopts a full-copper wire high-low speed motor, which starts at low speed and operates at high speed, and the motor is equipped with a thermal protection switch, ensuring safe and stable operation of the equipment.
- The bottom arc design and double-layer sealing of the barrel cover prevent dust from flying, creating a good working environment for the production workshop.
- It uses imported bearings and polytetrafluoroethylene (PTFE) sealing, which has good sealing performance and long service life, reducing the maintenance cost of the equipment for manufacturers.
- Multiple heating methods such as electric heating/self-friction heating are available, saving energy consumption and reducing the production cost of enterprises.
- The pot cover adopts double concave-convex sealing, which is not easy to deform and does not leak materials, ensuring the stability of the mixing process and the quality of materials.
- Equipped with an integrated electric cabinet, after the timing and temperature reach the preset conditions, it automatically opens the cover and discharges materials, improving efficiency, ensuring safety and saving time. It is suitable for automated industrial production lines.
- The blades are integrally cast with stainless steel and calibrated through dynamic and static balance tests to ensure no eccentricity during high-speed rotation, ensuring the stable operation of the equipment and the uniformity of material mixing.
- Both the blades and the pot body are made of stainless steel, with fine welding and smooth polishing, which is not easy to rust and convenient for cleaning and maintenance. It meets the hygiene requirements of food, pharmaceutical and other industries.
- The electrical control adopts brand instruments and control components to realize automatic control, improving the accuracy and stability of the equipment's operation.
- This model has the characteristics of compact structure and beautiful appearance, which is convenient for arranging in the production workshop and saving space.
- The parts in contact with materials are all made of 304 stainless steel, which is corrosion-resistant and meets the material safety requirements of various industrial production.
- The outer part of the barrel is covered with a thermal insulation layer, which reduces heat loss and protects the safety of operators, conforming to the safety standards of industrial production.
Horizontal Plow Mixer
- Versatility: In addition to the characteristics of ordinary plow mixers, the horizontal plow mixer can break up agglomerated materials to ensure uniform mixing of materials. This versatility makes it suitable for more material types in industrial production.
- Optimized Liquid Spraying Device: With a reasonable design, the horizontal plow mixer enables the liquid to be quickly dispersed through the high-speed rotation of the cutting knife group, thereby ensuring the uniform distribution of liquid in the materials. The optimized liquid spraying device enhances the solid-liquid mixing effect of the horizontal plow mixer.
- Advanced Processing Technology: The advanced processing technology ensures the horizontal plow mixer has an attractive appearance. The gap between the plows and the cylinder is smaller than that of conventional plow mixers, which improves mixing efficiency. The advanced manufacturing process guarantees the high quality of the horizontal plow mixer.
- Efficient Transmission Sealing: All transmission sealing parts of the horizontal plow mixer adopt pneumatic sealing, which has excellent sealing performance and no need to replace wearing parts. The efficient sealing system reduces the maintenance frequency of the horizontal plow mixer.
- Safety: The observation port (cleaning port) of the horizontal plow mixer is equipped with an interlocking device and a positioning device to ensure safe operation of the equipment and good sealing performance. The safety design of the horizontal plow mixer meets industrial safety standards.
- Jacket Heating or Cooling Device: The horizontal plow mixer is equipped with an additional jacket heating or cooling device, which not only has the functions of reaction, drying, and cooling but also adopts pneumatic discharging for easy operation. This multi-functional design expands the application scope of the horizontal plow mixer.
- High-Speed Stirring: The horizontal plow mixer adopts the core technology of plow-type stirring mechanism, combined with the discrete stirring of high-speed rotating knife heads, resulting in fast mixing speed. Depending on the different formulas of products, the main machine stirring time ranges from 90 to 180 seconds. The high-speed stirring function of the horizontal plow mixer greatly shortens the production cycle.
- Suitable for High-Boiling-Point Materials: For some high-boiling-point materials, they can stay in the horizontal plow mixer for a longer time to ensure full mixing. The horizontal plow mixer provides a reliable mixing solution for high-boiling-point materials in industrial processes.
- Spatial Distribution Feature: The horizontal plow mixer also has an excellent spatial distribution feature, which can ensure the uniform spatial distribution of materials throughout the mixing process. This feature further improves the mixing quality of the horizontal plow mixer for various industrial materials.
